TWPCPMF Series High-Precision Mechanical Presses • 100 to 400 tons • Single Reduction • Automatic Ram Adjustment

Product Code: TWPCPMF-Series

The PMF Series Mechanical Presses, part of the PM series, are designed for high-performance and precision, catering to a variety of industrial applications including automotive, aerospace, and rail industries. Constructed from robust S355JR steel, these presses offer unmatched durability and accuracy. Each model in the PMF Series is equipped with a double reduction mechanism, centralized automatic lubrication, and advanced safety features, ensuring reliable operation and minimal maintenance.

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    • Description
    • Additional Info

    The PMF Series Mechanical Presses are engineered to meet the demanding needs of various industries. These presses are built with high-strength S355JR steel, ensuring superior durability and precision. The double reduction mechanism and high-performance alloy bushings enhance operational efficiency. Centralized automatic lubrication and advanced safety features, including dual safety valves and pneumatic clutch-brake combinations, guarantee reliable and safe operation. The PMF Series is ideal for precise metal forming tasks in automotive, aerospace, and rail industries.

    Technical Specifications:

    • Press Capacity: 100 to 400 tons
    • Stroke per Minute: 30 to 60 spm
    • Stroke Adjustment: 150 to 200 mm
    • Motor Power: 11 to 30 kW
    • Table Dimensions: 900×1000 mm to 1100×1300 mm

    Features and Uses:

    • Double reduction mechanism for precise operations
    • Centralized automatic lubrication system
    • High-strength forged steel rod with high-performance alloy bushings
    • Pneumatic clutch and brake combination
    • Dual safety valves for enhanced safety
    • Ideal for metal forming in automotive, aerospace, and rail industries

    Standard Features:

    • Pneumatic Clutch & Brake Combination
    • Dual Safety Valve
    • Both Hands Control
    • Foot Pedal Control
    • Progressive Motorized Lubrication System
    • Gears in Oil Tank
    • Automatic Ram Adjustment
    • Shut Height Indicator
    • Mechanical Rotary Cam Limit Switch (4 Array)
    • Magnetic Cam Limit Switch

    Standard Features (cont.):

    • Programmable Control System (PLC)
    • Touch-Operated Monitor
    • Conformity of CE Machinery Directives
    • Double Sided Photocell Safety Guard
    • Hydraulic Overload Protector
    • Safety Block
    • Separated Piano Type Electric Panel
    • Pneumatic Balancing Cylinders
    • Rubber Anti-Vibration Pads
    • 2 Year Warranty

    Optional Accessories:

    • Inverter (speed variation)
    • Pneumatic or hydraulic ejector
    • Pneumatic or hydraulic die cushion
    • Lower auxiliary table
    • Strain gauge system
    • NC digital display with memories

    ADDITIONAL INFORMATION:

    The double stanchion presses PM series are suitable for a wide variety of applications to industries such as automotive, aerospace, rail and many more related to metal forming. They are double reduction presses, with one or two connecting rods. They are made of S355JR steel, stabilized and machined at the end of the welding process to guarantee perfect parallelism and precision. Calculated and designed with finite element software. With all this, we always guarantee our high standards of precision and quality. The rod is built of high-strength forged steel and high-performance alloy bushings.

    PNEUMATIC CLUTCH & BRAKE COMBINATION:

    The clutch-brake is electropneumatic, equipped with a double safety body solenoid valve and crossflow. The pneumatic system includes a compensation tank, a regulator-lubricator filter, a control pressure switch, and a safety valve.

     

    Industries Using the Machine and Their Uses:

    • Automotive: Stamping, punching, forming
    • Aerospace: Component manufacturing, deep drawing
    • Rail: Structural part manufacturing, metal forming

    MAINTENANCE and OPERATION:

    To guarantee a perfect maintenance and operation, all our range is equipped with centralized automatic lubrication with a programmable progressive system.
    Designed with a complex system of eccentric gears with opposite rotation that allows a double reduction in speed and long strokes. High energy is also obtained at very low nominal speeds, suitable for drawing operations. The dimensions of the heights of the prismatic and sliding guides are to offer maximum rigidity facing the high demands, limiting the deformation of the work surfaces to minimum values.

    OVERLOAD AND COMPENSATION:

    An overload protection unit is installed to protect machine components and installed tools. A safety valve discharges the oil from the chamber when for any reason the reached set value is higher than the nominal load.
    For an effective balance of the slide and the dies, the compensation is by means of two pneumatic cylinders.

    ELECTRICAL INSTALLATION AND SAFETY:

    The control panel features a switch enabling the user to select the desired type of work in manual, semi-automatic or automatic position. Electrical and hydraulic manoeuvres are redundant and self-controlled. They incorporate an additional PLC for manoeuvre and safety.

    Operation is carried out by low voltage two-hand push button and electric pedal.
    Safety is guaranteed using lateral opening protections with level IV safety light curtains placed on the sides of the work area.

    It meets and satisfies all the essential health and safety requirements in accordance with the CE standard.

    100 Ton 160 Ton 200 Ton 250 Ton 300 Ton 400 Ton
    H1 (mm) 4300 4600 4950 5050 5100 5550
    H2 (mm) 900 950 1000 1000 1000 1100
    W1 (mm) 1800 1950 2050 2100 2250 2350
    W2 (mm) 600 700 700 800 800 800
    D1 (mm) 2050 2200 2250 2200 2400 2500
    D2 (mm) 1850 1900 2000 2100 2150 2150
    Capacity Chart 100 Tons 160 Tons 200 Tons 250 Tons 300 Tons 400 Tons
    Press Capacity (ton) 100 160 200 250 300 400
    Stroke per Minute (spm) 60 50 40 40 40 30
    Nominal Tonnage Height (mm) 5.5 6 6.5 7 7.5 7.5
    Stroke Adjustment (mm) 150 150 150 150 200 200
    Max. Closed Mould Height (mm) 350 400 450 500 500 500
    Table – Ram Distance (mm) 500 550 600 650 700 700
    Ram Adjustment (mm) 0-80 0-100 0-120 0-120 0-120 0-140
    Table Dimension (mm) 900 x 1000 1000 x 1000 1000 x 1200 1100 x 1200 1100 x 1300 1100 x 1300
    Ram Dimension (mm) 900 x 1000 1000 x 1000 1000 x 1200 1100 x 1200 1100 x 1300 1100 x 1300
    Motor Power (kW) 11 15 18.5 18.5 22 30

    High-performance PMF Series Mechanical Presses, ideal for automotive, aerospace, and rail industries. Featuring robust S355JR steel construction, double reduction mechanism, and centralized automatic lubrication.